Abstract:The aircraft fuel thermal management system architectures’ arrangement is complex. Traditional design methods use thermal capacity insufficiently and underutilize fuel heat sinks. This paper conducts research on the optimization of the topological architecture of aircraft fuel thermal management systems. A characterization method for fuel thermal management architectures based on the concept of equipotential points is proposed, and a depth-first search algorithm is employed to generate all possible topological architectures of the fuel thermal management system. To address the issue of excessive architectures and time-consuming exhaustive optimization, a dual-layer genetic algorithm is applied to optimize the topological graphs. Results demonstrate that compared to pure exhaustive search, the dual-layer genetic algorithm achieves an 833-fold speed increase, completing the calculation for 38,703 architectures across 6 subsystems in 1.29×103 seconds. The optimized architectures exhibit minimal average heat dissipation variance and the lowest fuel consumption for heat dissipation while maintaining high total heat absorption. This prove the method"s effectiveness.